PRECISE INGREDIENT BATCHING. SINGLE SOURCE RESPONSIBILITY.

From the simplest loss-in-weight single micro ingredient feeder to multiple ingredient systems in the gain-in-weight configuration, Thayer Scale delivers a wide range of batching solutions.

Our ingredient batching and weighing systems are capable of handling any material—granular, flaky, or fine powders. Our complete line of engineered prefeeders, material flow aids, flexure/cable scales, and advanced operating controls can be combined to deliver true single-source responsibility. The result: seamless integration and unparalleled accuracy in a built-to-survive batching system.

Discover Thayer Scale’s Ingredient Batching Solutions

Ingredient Batching Systems | Thayer Scale | Batch Weight Systems
Ingredient Batching Systems | Batch Weighing System | Thayer Scale

• Gain-In-Weight Systems
• Loss-In-Weight Systems
• Continuous Weighing Systems
• Accumulative Ingredient Batch Scales
• Major & Minor Ingredient Systems
• High Accuracy Load Cell & Scale Controllers
• Recipe Management & Reporting

Explore ingredient batching solutions with our brochure.

Core Technologies

⚖️ Fully Mass-Counterbalanced Platform or Cable Scale
Maximizes load cell utilization by measuring only the live load and isolating the material weight signal from vibration, shock, and external forces.
🌀 Gain-In-Weight Batching Available
Designed for precise gain-in-weight batching of solids and liquids, including highly fluid powders and corrosive materials. Supports capacities up to 10,000 lbs. and bucket sizes from 10 to 100 cubic feet, adaptable to a wide range of industries.
🛠️ Rotary Bucket Cable Scale Option
Engineered for high-capacity, hard-to-handle materials, allowing singular or cumulative batch weighing, automatic checking, discharge, and transfer for downstream processing.
🌀 Belt or Screw Conveyor Takeaway
Belt or screw conveyor take-away available, adaptable to material type, moisture, and temperature.
🔄 Integrated Material Agitation
Prevents flow issues like bridging, funnel flow, adhesion, and cohesion for consistent material feeding.
🧠 Proprietary Feed Algorithms
Advanced algorithms provide output compensation, disturbance control, linearization, density and temperature compensation, and automated calibration.
🧰 Built-In Automatic Test Weight Lifter (ATWL)
Built-in calibration system applies a known test load at the press of a button. Enables quick, verifiable calibration checks without halting production or manual intervention.

Key Benefits

of Thayer Scale’s Compact Vibratory Feeders

🔄 Flexible Feeding Options
Batch scales can be supplied by front-end loaders, barrel dumpers, storage silos, hoppers, screw conveyor, screw feeders, belt conveyors or liquid pumps for wet materials. Supports manual, semi-manual, or automated loading, with net weighing up to 10,000 lbs.
🧱 Built to Survive
No batch scales can take more abuse. Unlike lightweight designs made for short-term convenience or scale sensitivity, Thayer Scale equipment is engineered for long-term durability, without compromising accuracy.
🎯 Extended Operating Range
Feed rates from a few grams per minute up to over 60,000 pounds/hour.
🧼 Fast Cleaning Access
Tool-free disassembly for rapid cleaning, product changeover and maintenance.
📐 Flexible Mounting Options
Supports floor-mounted, rotating, stationary, wheeled, forklift-based, or suspended installations.

Need help designing the right ingredient batching solution? Let us walk you through your application.